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What Is Lubrication?

What Is Lubrication?

Read the whole story on Machinery Lubrication here.

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Wes Cash, Noria Corporation
Tags: industrial lubricants, synthetic lubricants, greases

What Is Lubrication

Lubrication is a word that’s often used in regards to machinery reliability and maintenance, but what is lubrication? The dictionary defines lubrication as the application of some oily or greasy substance in order to diminish friction. Although this is a valid definition, it fails to realize all that lubrication actually achieves.

Many different substances can be used to lubricate a surface. Oil and grease are the most common. Grease is composed of oil and a thickening agent to obtain its consistency, while the oil is what actually lubricates. Oils can be synthetic, vegetable or mineral-based as well as a combination of these. The application determines which oil, commonly referred to as the base oil, should be used. In extreme conditions, synthetic oils can be beneficial. Where the environment is of concern, vegetable base oils may be utilized.

WordPress Tags: Lubrication,word,machinery,maintenance,dictionary,substance,friction,Although,definition,Many,Grease,agent,consistency,mineral,combination,Where,environment,substances,vegetable

Lubricants containing oil have additives that enhance, add or suppress properties within the base oil. The amount of additives depends on the type of oil and the application for which it will be used. For instance, engine oil might have a dispersant added. A dispersant keeps insoluble matter conglomerated together to be removed by the filter upon circulation. In environments that undergo extremes in temperature, from cold to hot, a viscosity index (VI) improver may be added. These additives are long organic molecules that stay bunched together in cold conditions and unravel in hotter environments. This process changes the oil’s viscosity and allows it to flow better in cold conditions while still maintaining its high-temperature properties. The only problem with additives is that they can be depleted, and in order to restore them back to sufficient levels, generally the oil volume must be replaced.

Types of OilReducing friction is a key objective of lubrication, but there are many other benefits of this process. Lubricating films can help prevent corrosion by protecting the surface from water and other corrosive substances. In addition, they play an important role in controlling contamination within systems. The lubricant works as a conduit in which it transports contaminants to filters to be removed. These fluids also aid in temperature control by absorbing heat from surfaces and transferring it to a point of lower temperature where it can be dissipated.

There are three different types of lubrication: boundary, mixed and full film. Each type is different, but they all rely on a lubricant and the additives within the oils to protect against wear.

Full-film lubrication can be broken down into two forms: hydrodynamic and elastohydrodynamic. Hydrodynamic lubrication occurs when two surfaces in sliding motion (relative to each other) are fully separated by a film of fluid. Elastohydrodynamic lubrication is similar but occurs when the surfaces are in a rolling motion (relative to each other). The film layer in elastohydrodynamic conditions is much thinner than that of hydrodynamic lubrication, and the pressure on the film is greater. It is called elastohydrodynamic because the film elastically deforms the rolling surface to lubricate it.

Wes Cash, Noria Corporation
Tags: industrial lubricants, synthetic lubricants, greases

What Is LubricationLubrication is a word that’s often used in regards to machinery reliability and maintenance, but what is lubrication? The dictionary defines lubrication as the application of some oily or greasy substance in order to diminish friction. Although this is a valid definition, it fails to realize all that lubrication actually achieves.

Many different substances can be used to lubricate a surface. Oil and grease are the most common. Grease is composed of oil and a thickening agent to obtain its consistency, while the oil is what actually lubricates. Oils can be synthetic, vegetable or mineral-based as well as a combination of these. The application determines which oil, commonly referred to as the base oil, should be used. In extreme conditions, synthetic oils can be beneficial. Where the environment is of concern, vegetable base oils may be utilized.

Lubricants containing oil have additives that enhance, add or suppress properties within the base oil. The amount of additives depends on the type of oil and the application for which it will be used. For instance, engine oil might have a dispersant added. A dispersant keeps insoluble matter conglomerated together to be removed by the filter upon circulation. In environments that undergo extremes in temperature, from cold to hot, a viscosity index (VI) improver may be added. These additives are long organic molecules that stay bunched together in cold conditions and unravel in hotter environments. This process changes the oil’s viscosity and allows it to flow better in cold conditions while still maintaining its high-temperature properties. The only problem with additives is that they can be depleted, and in order to restore them back to sufficient levels, generally the oil volume must be replaced.

Types of OilReducing friction is a key objective of lubrication, but there are many other benefits of this process. Lubricating films can help prevent corrosion by protecting the surface from water and other corrosive substances. In addition, they play an important role in controlling contamination within systems. The lubricant works as a conduit in which it transports contaminants to filters to be removed. These fluids also aid in temperature control by absorbing heat from surfaces and transferring it to a point of lower temperature where it can be dissipated.

There are three different types of lubrication: boundary, mixed and full film. Each type is different, but they all rely on a lubricant and the additives within the oils to protect against wear.

Full-film lubrication can be broken down into two forms: hydrodynamic and elastohydrodynamic. Hydrodynamic lubrication occurs when two surfaces in sliding motion (relative to each other) are fully separated by a film of fluid. Elastohydrodynamic lubrication is similar but occurs when the surfaces are in a rolling motion (relative to each other). The film layer in elastohydrodynamic conditions is much thinner than that of hydrodynamic lubrication, and the pressure on the film is greater. It is called elastohydrodynamic because the film elastically deforms the rolling surface to lubricate it.

 

WordPress Tags: Lubrication,word,machinery,maintenance,dictionary,substance,friction,Although,definition,Many,Grease,agent,consistency,mineral,combination,Where,environment,substances,vegetable

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Amsoil The environmentally responsible choice

AMSOIL PRESCRIPTION FOR PREVENTION

According to the U.S. Department of Energy’s Pollution Prevention Requirements, the first step in revitalizing a cleaner nation is pollutant source reduction. AMSOIL accomplishes this by extending the interval between
motor oil changes beyond 3,000 miles, which can reduce the source of motor oil pollution more than 11 times.
It is estimated that over 200 million gallons of oil are improperly discarded annually. Dumping 200 million gallons of oil is nearly the same as 1.5 Exxon Valdez spills each month. Just one quart of used oil can produce a two-acre oil slick. One gallon of oil can make one million gallons of water too foul to drink and 35 ppm of oil will kill fish. Improperly disposed used oil is dangerous. Improperly dumped used oil seeps through landfills into ground water, disrupts bacterial digestion in sewer treatment plants and washes into lakes and harbors. At present, used motor oil
is the largest single source of oil pollution in our nation’s waterways. Certainly the first thing we can do is not create so much used oil to begin with, and recycle the used oil we have. Both synthetic and conventional motor oils can be recycled at any used oil recycling center. Virtually every city in the United States has multiple used oil collection sites for free recycling.

PREVENTING BILLIONS OF QUARTS FROM BEING DUMPED

Most automobile manufacturers recommend oil drain intervals of 3,000 to 7,500 miles for petroleum motor oils. AMSOIL recommends up to a 35,000-mile oil change, which is 5 to 11 times fewer oil changes. Just think about the savings on the environment if, for example, the 243 million cars (excluding trucks, buses and taxis) in the United States were equipped with AMSOIL motor oil. Assuming an average service life of 100,000 miles and an oil capacity of 5 quarts each, 16.2 billion to 40.5 billion quarts of used oil will be generated during a regular service lifetime (with regular oil changes every 3,000 to 7,500 miles). If 40.5 billion quarts of used oil were put into 55-gallon barrels and lined up, the line would stretch from Los Angeles to Washington D.C. and back 12 times. Alternatively, if each of
those 243 million cars was equipped with AMSOIL synthetic motor oils and followed oil drain intervals of up to 35,000
miles, as few as 3.5 billion quarts of oil would be consumed in the same period. That is a reduction of up to 37 billion quarts of oil, just by switching to AMSOIL motor oils.

 

INTERESTING FACTS

• Recycling just two gallons of used oil can generate
enough electricity to run the average household for
nearly 24 hours.
• Three states in the U.S. have classified used motor oil
as a hazardous waste: California, Rhode Island andimage
Massachusetts.
• The used oil from one oil change can contaminate 1
million gallons of fresh water – a year’s supply for 50
people.
• If all Americans who changed their own oil recycled
their used oil, it would provide enough motor oil for
more than 50 million cars a year. Imagine how much
foreign oil that would eliminate.
AMSOIL products

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