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Two cycle Engine Applications and Lubrication

Two cycle Engine

Applications and Lubrication Needs

The best two cycle engine oil

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Two cycle engines can be found nearly everywhere these days. They are used in dozens of applications and in a wide variety of designs for everything from work and recreation to power generation. two cycle engines have design differences and operate under conditions that require different oil chemistries than their four-cycle counterparts. In order to recommend a lubricant for a two-cycle engine, one needs to know how this engine operates, why it is used in place of a four-cycle engine and where and in what type of applications it is used.

Two cycle Engine

What is a two cycle engine? How do two cycle engines work?

Two cycle engine

Two cycle engine

The terms “two-cycle” and “two-stroke” are often inter-changed when speaking about two cycle engines. These engines derive their name from the amount of directional changes that the pistons make during each power stroke. Internal combustion engines are used to produce mechanical power from the chemical energy contained in hydrocarbon fuels. The power-producing part of the motor’s operating cycle starts inside the motor’s cylinders with a compression process. Following this compression, the burning of the fuel-air mixture then releases the fuel’s chemical energy and produces high-temperature, high-pressure combustion products. These gases then expand within each cylinder and transfer work to the piston. Thus, as the engine is operated continuously, mechanical power is produced. Each upward or downward movement of the piston is called a stroke. There are two commonly used internal combustion engine cycles: the two-stroke cycle (Two cycle engine) and the four-stroke cycle.

Two cycle Engine

How are two cycle engines different from four-cycle engines?

Two cycle engine

Two cycle engine

The fundamental difference between two cycle engines and four-cycle engines is in their gas exchange process, or more simply, the removal of the burned gases at the end of each expansion process and the induction of a fresh mixture for the next cycle. The two cycle engine has an expansion, or power stroke, in each cylinder during each revolution of the crankshaft. The exhaust and the charging processes occur simultaneously as the piston moves through its lowest or bottom center position.

In a four-cycle engine, the burned gasses are first displaced by the piston during an upward stroke, and then a fresh charge enters the cylinder during the following downward stroke. This means that four-cycle engines require two complete turns of the crankshaft to make a power stroke, versus the single turn necessary in a two-cycle engine. In other words, two-cycle engines operate on 360 degrees of crankshaft rotation, whereas four-cycle engines operate on 720 degrees of crankshaft rotation.

Where are two cycle engines used?

Two-cycle engines are inexpensive to build and operate when compared to four-cycle engines. They are lighter in weight and they can also produce a higher power-to-weight ratio. For these reasons, two-cycle engines are very useful in applications such as chainsaws, Weedeaters, outboards, lawnmowers and motorcycles, to name just a few. Two-cycle engines are also easier to start in cold temperatures. Part of this may be due to their design and the lack of an oil sump. This is a reason why these engines are also commonly used in snowmobiles and snow blowers.

Some advantages and disadvantages of two-cycle engines

Because two-cycle engines can effectively double the number of power strokes per unit time when compared to four-cycle engines, power output is increased. However, it does not increase by a factor of two. The outputs of two-cycle engines range from only 20 to 60 percent above those of equivalent-size four-cycle units. This lower than expected increase is a result of the poorer than ideal charging efficiency, or in other words, incomplete filling of the cylinder volume with fresh fuel and air. There is also a major disadvantage in this power transfer scenario. The higher frequency of combustion events in the two-cycle engine results in higher average heat transfer rates from the hot burned gases to the motor’s combustion chamber walls. Higher temperatures and higher thermal stresses in the cylinder head (especially on the piston crown) result. Traditional two-cycle engines are also not highly efficient because a scavenging effect allows up to 30 percent of the unburned fuel/oil mixture into the exhaust. In addition, a portion of the exhaust gas remains in the combustion chamber during the cycle. These inefficiencies contribute to the power loss when compared to four-cycle engines and explains why two-cycle engines can achieve only up to 60 percent more power.

How are two-cycle engines lubricated?

Two-cycle motors are considered total-loss type lubricating systems. Because the crankcase is part of the intake process, it cannot act as an oil sump as is found on four-cycle engines. Lubricating traditional two-cycle engines is done by mixing the oil with the fuel. The oil is burned upon combustion of the air/fuel mixture. Direct Injection engines are different because the fuel is directly injected into the combustion chamber while the oil is injected directly into the crankcase. This process is efficient because the fuel is injected after the exhaust port closes, and therefore more complete combustion of fuel occurs and more power is developed. Direct injection engines have a higher power density than traditional two-cycle engines. Because the oil is directly injected into the crankcase, less oil is necessary and lower oil consumption results (80:1 range). Direct Injection motors have higher combustion temperatures, often up to 120F. They also require more lubricity than traditional two-cycle motors.

 

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AMSOIL Provides Complete Vehicle Cold-Weather Performance

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Amsoil synthetic oil works better in extreme cold. Extreme cold can cause conventional motor oil, transmission fluid and gear lube to thicken, starving vital moving parts of necessary lubrication. In many cases, thick motor oil will prevent vehicles from starting. Cold, thick transmission fluid results in delayed or sluggish shifts and inadequate protection for bearings, valves and other critical parts. Thick gear lube, meanwhile, requires more energy to turn the gears, reducing fuel efficiency. Because gears and bearings in the axle housing are splash-lubricated, conventional gear lubes that are too thick at cold temperatures can starve internal components of lubrication, which can cause excessive wear and premature failure.
Conventional petroleum lubricants thicken because they often contain paraffin (wax). While modern refining techniques remove most of the wax from petroleum oil, some wax-like molecules remain. These wax-like molecules are soluble at ambient temperatures above freezing, but crystallize into a honeycomb-like structure at lower temperatures and cause circulation problems. At startup, this can leave working parts unprotected while the lubricant warms to a temperature that allows it to flow. amsoil synthetic lubricants do not contain paraffin. Amsoil synthetic oils provide outstanding low-temperature fluidity for fast, dependable winter starts; quick, responsive shifts and immediate startup protection. Superior Amsoil Fuel & Coolant Additives and Amsoil Diesel applications can be especially sensitive to cold-weather issues. As the temperature drops, the wax naturally found in diesel fuel begins to form
crystals. The point at which wax crystals form is known as the cloud point. These wax crystals eventually clog the fuel filter and starve the engine of fuel, preventing it from starting. While low-quality fuels may form wax crystals in temperatures as warm as 40°F, most fuels have a cloud point near 32°F. The point at which the wax crystals clog the fuel filter is known as the cold filter-plugging point (CFPP). amsoil Cold Flow Improver reduces the CFPP of ultra-low-sulfur diesel fuel by as much as 20ºF for increased protection. In frigid conditions, motorists often idle vehicles for extended periods to warm the interiors and defrost the windows. Not only can the practice be inconvenient, it wastes fuel as well. amsoil Dominator® Coolant Boost uses proprietary tiered-surfactant technology to provide quick and effective heat transfer inside radiator and cylinder heads, resulting in faster engine warm-up times. As a result, vehicle interiors warm more quickly and the defroster becomes effective sooner. Amsoil diesel fuel additive. Amsoil antifreeze. Amsoil fuel addetive.

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Fire Department Counts on AMSOIL Synthetic Lubricants

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Direct Jobber Craig Hamrick of Macomb, Ill. has been a firefighter in charge of fleet maintenance for 23 years. “My wife and I have been Dealers since 2006 and became Dealers after seeing the impressive results AMSOIL demonstrated in the fire department fleet,” Hamrick said. The fire department is a commercial account of Dealer Glenn Mike Arnold, Hamrick’s sponsor. “We have used Amsoil lubricants since 2003 in the fleet,” Hamrick said. The department has 11 vehicles and numerous small engines and generators, all running with Amsoil products. “Glenn’s knowledge of Amsoil products has helped us select the right products for our needs. Every vehicle in our fleet has AMSOIL installed from front to back.” AMSOIL Powers Generator The Macomb Fire Department generator at the main station is an Onan 150KW unit that is powered by a Cummins QSB 6.7 liter diesel. The generator is equipped with an AMSOIL Duel Remote By-Pass System and Ea Full-Flow and By-Pass Filters. For ease of oil sampling, there is a petcock on one of the ports on the filter housing. The engine is filled with AMSOIL  premium API CJ-4 5W-40 Synthetic Diesel Oil (DEO). “The reason for choosing Premium 5W-40 over AMSOIL Premium 15W-40 Synthetic Diesel Oil (DME) is the slightly better flow characteristics of the 5W-40 for cold-weather startup,” Hamrick said. “While this unit has a block heater to keep the coolant warm, the oil can still be fairly cold. This generator must go from stopped to running with full electrical load in less than one minute. The cold flow characteristics of AMSOIL diesel oil provide maximum protection and peace of mind for me and our department.”

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The fuel is also treated with AMSOIL Diesel Concentrate plus Cold Flow Improver at each fill-up. “The savings are substantial,” Hamrick said. “We only change oil based on oil analysis now, where before we changed every three months or 250 hours. Fleet uptime is one of the most important benefits for us.  Our equipment must respond and perform at maximum capability every time. The generator is just as important.” Oil Analysis Proves AMSOIL Benefits. Hamrick said he was a skeptic of extended drain intervals when he first was approached about AMSOIL synthetics. However, he soon learned the saving potential of AMSOIL synthetic lubricants. The department saves money through the reduction of waste oil generated, as well as fewer costs for equipment repairs and services, both in time and labor.

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The department regularly sends oil samples to OIL ANALYZERS as part of its maintenance program. “The proof is in all of the oil analysis reports,” he said. “We can see by the results.” AMSOIL lubricants are especially well-suited to emergency service vehicles where every second counts. “You never know when you’re going to get that call, and there isn’t a lot of extra equipment available,” Hamrick said. “We need our equipment to be ready and able to perform.”
Even during the winter months, the generator has “instant oil pressure” when it’s fired up, he said. “If you walk into
our station all you will see in our maintenance room is AMSOIL products.” Growing His Own AMSOIL Business
Hamrick specializes in commercial accounts because his background is in heavy-duty diesel equipment. Name recognition of AMSOIL has improved in the years since he became a Dealer. “AMSOIL is easier to sell now
than even when I started as a Dealer,” Hamrick said. He credited AMSOIL INC. for its work building AMSOIL brand recognition in numerous markets. His experience with the products also helps him with other fleet managers as he tells them his first-hand experience of AMSOIL cost savings, equipment performance and longevity. “It’s all about saving money and extending the life of the equipment,” Hamrick said.

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Amsoil Equipped Motorcycles Shine In Fuel Economy Challenge

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Amsoil Equipped Motorcycles Shine In Fuel Economy Challenge

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AMSOIL synthetic lubricants figured prominently in the Vetter Fuel Economy Challenge held May 13 in northern California, where a diesel-powered motorcycle using Amsoil products won by achieving 128.24 mpg. Many of the other bikes also relied on Amsoil products to help achieve results nearly as impressive.

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Winning driver Fred Hayes of Hayes Diversified Technologies (Hayes-DT) completed the challenge riding the company’s MD670 F2 diesel-powered motorcycle (pictured above). Hayes bested the next closest competitor by over 18mpg using biodiesel fuel, a lightweight motorcycle design (370 pounds dry) and Amsoil synthetic lubricants throughout.

  • Engine and Transmission – Series 3000 5W-30 Synthetic Heavy Duty Diesel Oil
  • Cooling System – Antifreeze and Engine Coolant, Dominator© Coolant Boost
  • Chassis – Series 2000 Synthetic Racing Grease
  • Chain – MP Heavy Duty Metal Protector
  • Forks – Shock Therapy© Suspension Fluid #10 Medium
  • Fuel – Diesel Concentrate

Competitors completed a 133.5-mile course designed to provide real-world, challenging conditions. The trip, beginning and ending in Carmel, Calif.,

included mountainous terrain cresting a 2,500-foot pass, while the return ride along the famous El Camino Real subjected riders to 30 mph headwinds that tested the limits of each motorcycle’s fuel efficiency. Held at various places throughout the country, the Vetter Fuel Economy Challenge dates to 1980 and aims to encourage development of motorcycle technologies that improve fuel economy while remaining viable for everyday drivers.

The winner must consume the least amount of fuel measured in dollars and cents while meeting all prescribed conditions. Hayes used $4.53 in biodiesel, essentially one gallon, to travel the entire 133.5 miles in challenging conditions, highlighting the bike’s impressive technology and the effectiveness of AMSOIL products. Hayes said his bike showed measurable improvements running Series 3000 5W-30 Synthetic Heavy Duty Diesel Oil and Diesel Concentrate, including easier shifting from the transmission. Competitors had to remain ahead of trailing official at all times to prevent them from padding fuel economy statistics by driving slowly. Two bikes were disqualified for doing so.

AMSOIL-sponsored Hayes-DT focuses on developing the world’s most cutting-edge, heavy-fuel-powered, light tactical vehicles and small engines for military use.

In fact, key Hayes-DT corporate personnel have served in modern military conflicts deployed on Hayes-DT military motorcycles. The bikes receive the most use from the Combat Military Police for rout recognizance and convoy control.

Hayes-DT Street Fighter bike

The Hayes-DT Street Fighter bike achieved 90.82 mpg running biodiesel and AMSOIL lubricants throughout

A second Hayes-DT bike, the Street Fighter, was disqualified after a battery problem caused it to miss the official start. Following repairs, driver Josh Chen rallied to complete the course anyway, achieving 90.82 mpg, which would have been good enough for third place. The Street Fighter used the same lineup of AMSOIL products as the MD670 F2. Although neither motorcycle is available to the general public yet, Hayes-DT is currently working on EPA and EU emissions certification. Until then, competitions like the Vetter Fuel Economy Challenger allow Hayes-DT to showcase the advanced technologies of their bikes and the performance benefits of AMSOIL synthetic lubricants and additives.

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