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Two cycle Engine Applications and Lubrication

Two cycle Engine

Applications and Lubrication Needs

The best two cycle engine oil

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Two cycle engines can be found nearly everywhere these days. They are used in dozens of applications and in a wide variety of designs for everything from work and recreation to power generation. two cycle engines have design differences and operate under conditions that require different oil chemistries than their four-cycle counterparts. In order to recommend a lubricant for a two-cycle engine, one needs to know how this engine operates, why it is used in place of a four-cycle engine and where and in what type of applications it is used.

Two cycle Engine

What is a two cycle engine? How do two cycle engines work?

Two cycle engine

Two cycle engine

The terms “two-cycle” and “two-stroke” are often inter-changed when speaking about two cycle engines. These engines derive their name from the amount of directional changes that the pistons make during each power stroke. Internal combustion engines are used to produce mechanical power from the chemical energy contained in hydrocarbon fuels. The power-producing part of the motor’s operating cycle starts inside the motor’s cylinders with a compression process. Following this compression, the burning of the fuel-air mixture then releases the fuel’s chemical energy and produces high-temperature, high-pressure combustion products. These gases then expand within each cylinder and transfer work to the piston. Thus, as the engine is operated continuously, mechanical power is produced. Each upward or downward movement of the piston is called a stroke. There are two commonly used internal combustion engine cycles: the two-stroke cycle (Two cycle engine) and the four-stroke cycle.

Two cycle Engine

How are two cycle engines different from four-cycle engines?

Two cycle engine

Two cycle engine

The fundamental difference between two cycle engines and four-cycle engines is in their gas exchange process, or more simply, the removal of the burned gases at the end of each expansion process and the induction of a fresh mixture for the next cycle. The two cycle engine has an expansion, or power stroke, in each cylinder during each revolution of the crankshaft. The exhaust and the charging processes occur simultaneously as the piston moves through its lowest or bottom center position.

In a four-cycle engine, the burned gasses are first displaced by the piston during an upward stroke, and then a fresh charge enters the cylinder during the following downward stroke. This means that four-cycle engines require two complete turns of the crankshaft to make a power stroke, versus the single turn necessary in a two-cycle engine. In other words, two-cycle engines operate on 360 degrees of crankshaft rotation, whereas four-cycle engines operate on 720 degrees of crankshaft rotation.

Where are two cycle engines used?

Two-cycle engines are inexpensive to build and operate when compared to four-cycle engines. They are lighter in weight and they can also produce a higher power-to-weight ratio. For these reasons, two-cycle engines are very useful in applications such as chainsaws, Weedeaters, outboards, lawnmowers and motorcycles, to name just a few. Two-cycle engines are also easier to start in cold temperatures. Part of this may be due to their design and the lack of an oil sump. This is a reason why these engines are also commonly used in snowmobiles and snow blowers.

Some advantages and disadvantages of two-cycle engines

Because two-cycle engines can effectively double the number of power strokes per unit time when compared to four-cycle engines, power output is increased. However, it does not increase by a factor of two. The outputs of two-cycle engines range from only 20 to 60 percent above those of equivalent-size four-cycle units. This lower than expected increase is a result of the poorer than ideal charging efficiency, or in other words, incomplete filling of the cylinder volume with fresh fuel and air. There is also a major disadvantage in this power transfer scenario. The higher frequency of combustion events in the two-cycle engine results in higher average heat transfer rates from the hot burned gases to the motor’s combustion chamber walls. Higher temperatures and higher thermal stresses in the cylinder head (especially on the piston crown) result. Traditional two-cycle engines are also not highly efficient because a scavenging effect allows up to 30 percent of the unburned fuel/oil mixture into the exhaust. In addition, a portion of the exhaust gas remains in the combustion chamber during the cycle. These inefficiencies contribute to the power loss when compared to four-cycle engines and explains why two-cycle engines can achieve only up to 60 percent more power.

How are two-cycle engines lubricated?

Two-cycle motors are considered total-loss type lubricating systems. Because the crankcase is part of the intake process, it cannot act as an oil sump as is found on four-cycle engines. Lubricating traditional two-cycle engines is done by mixing the oil with the fuel. The oil is burned upon combustion of the air/fuel mixture. Direct Injection engines are different because the fuel is directly injected into the combustion chamber while the oil is injected directly into the crankcase. This process is efficient because the fuel is injected after the exhaust port closes, and therefore more complete combustion of fuel occurs and more power is developed. Direct injection engines have a higher power density than traditional two-cycle engines. Because the oil is directly injected into the crankcase, less oil is necessary and lower oil consumption results (80:1 range). Direct Injection motors have higher combustion temperatures, often up to 120F. They also require more lubricity than traditional two-cycle motors.

 

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AMSOIL Provides Complete Vehicle Cold-Weather Performance

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Amsoil synthetic oil works better in extreme cold. Extreme cold can cause conventional motor oil, transmission fluid and gear lube to thicken, starving vital moving parts of necessary lubrication. In many cases, thick motor oil will prevent vehicles from starting. Cold, thick transmission fluid results in delayed or sluggish shifts and inadequate protection for bearings, valves and other critical parts. Thick gear lube, meanwhile, requires more energy to turn the gears, reducing fuel efficiency. Because gears and bearings in the axle housing are splash-lubricated, conventional gear lubes that are too thick at cold temperatures can starve internal components of lubrication, which can cause excessive wear and premature failure.
Conventional petroleum lubricants thicken because they often contain paraffin (wax). While modern refining techniques remove most of the wax from petroleum oil, some wax-like molecules remain. These wax-like molecules are soluble at ambient temperatures above freezing, but crystallize into a honeycomb-like structure at lower temperatures and cause circulation problems. At startup, this can leave working parts unprotected while the lubricant warms to a temperature that allows it to flow. amsoil synthetic lubricants do not contain paraffin. Amsoil synthetic oils provide outstanding low-temperature fluidity for fast, dependable winter starts; quick, responsive shifts and immediate startup protection. Superior Amsoil Fuel & Coolant Additives and Amsoil Diesel applications can be especially sensitive to cold-weather issues. As the temperature drops, the wax naturally found in diesel fuel begins to form
crystals. The point at which wax crystals form is known as the cloud point. These wax crystals eventually clog the fuel filter and starve the engine of fuel, preventing it from starting. While low-quality fuels may form wax crystals in temperatures as warm as 40°F, most fuels have a cloud point near 32°F. The point at which the wax crystals clog the fuel filter is known as the cold filter-plugging point (CFPP). amsoil Cold Flow Improver reduces the CFPP of ultra-low-sulfur diesel fuel by as much as 20ºF for increased protection. In frigid conditions, motorists often idle vehicles for extended periods to warm the interiors and defrost the windows. Not only can the practice be inconvenient, it wastes fuel as well. amsoil Dominator® Coolant Boost uses proprietary tiered-surfactant technology to provide quick and effective heat transfer inside radiator and cylinder heads, resulting in faster engine warm-up times. As a result, vehicle interiors warm more quickly and the defroster becomes effective sooner. Amsoil diesel fuel additive. Amsoil antifreeze. Amsoil fuel addetive.

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Fire Department Counts on AMSOIL Synthetic Lubricants

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Direct Jobber Craig Hamrick of Macomb, Ill. has been a firefighter in charge of fleet maintenance for 23 years. “My wife and I have been Dealers since 2006 and became Dealers after seeing the impressive results AMSOIL demonstrated in the fire department fleet,” Hamrick said. The fire department is a commercial account of Dealer Glenn Mike Arnold, Hamrick’s sponsor. “We have used Amsoil lubricants since 2003 in the fleet,” Hamrick said. The department has 11 vehicles and numerous small engines and generators, all running with Amsoil products. “Glenn’s knowledge of Amsoil products has helped us select the right products for our needs. Every vehicle in our fleet has AMSOIL installed from front to back.” AMSOIL Powers Generator The Macomb Fire Department generator at the main station is an Onan 150KW unit that is powered by a Cummins QSB 6.7 liter diesel. The generator is equipped with an AMSOIL Duel Remote By-Pass System and Ea Full-Flow and By-Pass Filters. For ease of oil sampling, there is a petcock on one of the ports on the filter housing. The engine is filled with AMSOIL  premium API CJ-4 5W-40 Synthetic Diesel Oil (DEO). “The reason for choosing Premium 5W-40 over AMSOIL Premium 15W-40 Synthetic Diesel Oil (DME) is the slightly better flow characteristics of the 5W-40 for cold-weather startup,” Hamrick said. “While this unit has a block heater to keep the coolant warm, the oil can still be fairly cold. This generator must go from stopped to running with full electrical load in less than one minute. The cold flow characteristics of AMSOIL diesel oil provide maximum protection and peace of mind for me and our department.”

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The fuel is also treated with AMSOIL Diesel Concentrate plus Cold Flow Improver at each fill-up. “The savings are substantial,” Hamrick said. “We only change oil based on oil analysis now, where before we changed every three months or 250 hours. Fleet uptime is one of the most important benefits for us.  Our equipment must respond and perform at maximum capability every time. The generator is just as important.” Oil Analysis Proves AMSOIL Benefits. Hamrick said he was a skeptic of extended drain intervals when he first was approached about AMSOIL synthetics. However, he soon learned the saving potential of AMSOIL synthetic lubricants. The department saves money through the reduction of waste oil generated, as well as fewer costs for equipment repairs and services, both in time and labor.

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The department regularly sends oil samples to OIL ANALYZERS as part of its maintenance program. “The proof is in all of the oil analysis reports,” he said. “We can see by the results.” AMSOIL lubricants are especially well-suited to emergency service vehicles where every second counts. “You never know when you’re going to get that call, and there isn’t a lot of extra equipment available,” Hamrick said. “We need our equipment to be ready and able to perform.”
Even during the winter months, the generator has “instant oil pressure” when it’s fired up, he said. “If you walk into
our station all you will see in our maintenance room is AMSOIL products.” Growing His Own AMSOIL Business
Hamrick specializes in commercial accounts because his background is in heavy-duty diesel equipment. Name recognition of AMSOIL has improved in the years since he became a Dealer. “AMSOIL is easier to sell now
than even when I started as a Dealer,” Hamrick said. He credited AMSOIL INC. for its work building AMSOIL brand recognition in numerous markets. His experience with the products also helps him with other fleet managers as he tells them his first-hand experience of AMSOIL cost savings, equipment performance and longevity. “It’s all about saving money and extending the life of the equipment,” Hamrick said.

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AMSOIL PRODUCTS PREPARE EQUIPMENT FOR TOUGH WINTER WEATHER

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AMSOIL PRODUCTS PREPARE EQUIPMENT FOR TOUGH WINTER WEATHER

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The fall months are the time to place boats, motorcycles and lawn care equipment into storage and prepare snowmobiles, snowblowers and other vehicles for the coming winter.

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AMSOIL products are formulated to provide maximum protection for engines and fuel systems during storage, while Amsoil synthetic motor oils’ low pour points provide superior cold-temperature protection and performance in two-and four-stroke winter equipment.

 

Fall Storage Protection

Gasoline can break down in as little as 60 days, causing varnish and gums that clog injectors, fuel lines and carburetors, leading to poor engine performance and starting problems. In many applications, draining the fuel system can be impractical, and doing so can expose the system to corrosion on the bare metal in the tank and fuel system and cause gasket and seal cracking.

AMSOIL Gasoline Stabilizer reduces the oxidation that occurs when fuel is store for extended periods, improving performance, extending equipment life and decreasing maintenance expenses.Amsoil
During storage, fluctuations in ambient temperatures can form condensation within the engine that can cause surface corrosion on cylinder liners, piston rings, anti-friction bearings and steel/iron contact surfaces on rotational seals. Long periods of storage can also dry out cylinders, often resulting in permanent damage when the equipment is dry-started in the spring.

AMSOIL Engine Fogging Oil offers superior film retention, providing long-term protection against corrosion and dry starts, extending engine life and reducing operating expenses. Its aerosol spray formulation offers easy and clean application, while reaching more components and offering complete distribution of the oil, something especially beneficial in applications with horizontal cylinder orientation, such as outboard motors.

Winter Four-Stroke Performance 

Conventional oils thicken in the cold, which can result in inadequate lubrication to critical engine parts at cold start-up, or even prevent the engine from starting.
AMSOIL Formula 4-Stroke Power Sports Synthetic Motor Oil provides serious protection and performance in four-stroke engines, including ATVs and snowmobiles. Its broad 0W-40 viscosity rating effectively protects in both hot and cold temperature extremes.
AMSOIL Formula 4-Stroke Synthetic Small Engine Oil provides exceptional protection in the severe-service conditions common in both gasoline-and diesel-fueled small engines including welders, skidsteers, compressors, snowblowers and more. It remains fluid at sub-zero temperatures for superior cold-weather protection.
Winter Two-Stroke Performance
AMSOIL DOMINATOR and INTERCEPTOR
Synthetic 2-cycle Oils provides exceptional performance in snowmobiles and other two-stroke equipment. Amsoil DOMINATOR is formulated with heavier base oils for “on the edge” operation, while also protecting pistons and bearings subjected to the rigors of extreme riding.
AMSOIL INTERCEPTOR is engineered specifically for power-sports applications and engines equipped with exhaust power valves. It contains the finest synthetic base oils and additives for exceptional cleanliness, while controlling exhaust valve sticking and providing outstanding overall lubrication.
Gasoline Additive
AMSOIL Quick shot SE is formulated to thoroughly clean varnish, gums and insoluble debris in two-and four-stroke gasoline-powered small engines and power sports equipment fuel systems, restoring peak performance. Amsoil Quickshot effectively addresses performance issues related to ethanol, water and dirty pump gas, while stabilizing fuel between uses and during short-term storage periods. Use Amsoil for fewer fuel related problems and better winter performance.

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Harley Davidson Sued for overheating; Or use Amsoil :- Amsoil motorcycle oil.

Amsoil motorcycle oil reduces engine temperatures, and provides protection even in extreme conditions. Get a FREE Amsoil Catalog or view all motorcycle products  on one page.

Harley Davidson Sued

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A Federal Court Judge has denied a Harley Davidson motion to dismiss Harley bikers’ claims for fraudulent and unfair business practices, violations of Consumers Legal Remedies Act (CLRA), and unjust enrichment. A class action lawsuit may now go forward against Harley Davidson alleging certain Harley motorcycle engines produce severe, and excessive heat causing burn injuries and clothing to catch on fire.
Valenica, CA (PRWEB) August 06, 2011

Harley Davidson Sued

Last week, a federal judge ruled that a class action lawsuit against Harley Davidson could go forward, siding with four bikers who claim their Harley Davidson motorcycles were defectively designed because their engines ran so hot as to pose a constant danger to riders of being burned and were therefore not fit for their intended use.

Harley Davidson Sued

The complaint alleges that since 1999, Twin Cam 88, 96, 103 and 110 cubic inch engines in Harley motorcycles produce severe, excessive heat causing clothing to catch on fire, burn injuries and the danger of burn injury to riders and passengers as well as overheating causing premature engine wear and in models manufactured after 2006, transmission failure. Although Harley Davidson asked the Eastern District of California court to throw out the claims under state law, the U.S. District Judge sided with the bikers.

Harley Davidson Sued  Harley Davidson Sued  Harley Davidson Sued

Greg Owen, a partner at Los Angeles personal injury attorneys Owen, Patterson & Owen and one of the lawyers representing the plaintiffs in this case, states, “Harley Davidson has known about this problem from the early 2000s and has the technology to fix it, but has chosen to sell tens of thousands of touring bikes here in California without disclosing this known defect. When Harley customers complain to Harley’s dealers after purchase, Harley’s response is that’s normal and it refuses to offer an effective fix to the problem.”

Owen believes the unsafe heat problem is due to Harley selling larger engines that cannot comply with the emission standards of many states, including California.

‘The fix is pretty simple,’ says Owen, “and Harley already has it – manufacture touring bikes with liquid cooled engines instead of air cooled engines. If Harley did that this serious design and safety defect would go away.”

The recent ruling allows the case to move forward, and Harley Davidson will now face Class Action Certification process at the end of the month. image

Amsoil motorcycle oil reduces engine temperatures, and provides protection even in extreme conditions. Get a FREE Amsoil Catalog or view all motorcycle products  on one page.

BUY NOW by calling 1-800-956-5695Harley Davidson Sued and mentioning referral number 313120

Four Sacramento-area riders are suing Harley-Davidson, saying their bikes get dangerously hot. One even says his pants caught fire while riding. Now a class action lawsuit has brought against the motorcycle maker.Read the local story here; http://sacramento.cbslocal.com/2011/06/23/call-kurtis-harley-davidson-lawsuit/

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